Embracing manufacturing automation trends in 2025: it’s easier than you think

1. Industrial Internet of Things (IIoT)

The Industrial Internet of Things allows machines, devices, and sensors on your floor to “talk” to one another and share data. For small manufacturers, IIoT solutions can be helpful for providing real-time insights into equipment performance, inventory levels, or production efficiency.

For example, leveraging IIoT technology can be as simple and affordable as integrating a basic sensor for energy consumption. This kind of tool can be placed into an electrical panel and begin measuring energy usage. It will collect data over time and transmit it to a cloud-based platform for further processing. From there, you can see clear reports and make adjustments for efficiency, ultimately saving time and reducing costs.

2. Additive Manufacturing (3D Printing)

You may have heard of 3D printing, but it’s not just for prototyping anymore. Small manufacturers are using 3D printing to produce custom parts and low-volume production runs. It can also be used to replace complex components that traditional methods can’t easily replicate!

3D printers come in a range of prices, from affordable desktop models to more complex, industrial-grade machines. As a small- or medium-sized business, you could choose to start with an entry-level 3D printer that suits your needs and then scale up as required.

3. Collaborative Robotics (Cobots)

Cobots are designed to work safely alongside human workers. They are easy to program, flexible, and can handle tasks like assembly, packaging, and material handling with ease. Adding a cobot to your plant is relatively inexpensive compared to other automation options.

With a cobot, you can potentially improve both safety and productivity. Skilled workers can move onto tasks of higher value, helping to scale the business by opening up more production lines or concentrating on projects like business development.

Recently, companies have developed cobots that are extremely user-friendly, making the power of cobots accessible and easy to integrate into your existing set-up.

4. Artificial Intelligence (AI)

AI isn’t just for the big fish. For small manufacturers, it can play an important role in processes like predictive maintenance, quality control, or production scheduling.

There are plenty of affordable tools and platforms that make the power of AI accessible to small businesses. For example, you could look into a ready-to-use, cloud-based AI service that would offer AI-driven analytics. In this way, you could have access to demand forecasting or predictive maintenance needs, without the need to invest a lot of money upfront.

5. Immersive Technologies (AR/VR)

“Immersive technologies” refer mainly to Augmented Reality (AR) and Virtual Reality (VR). Imagine being able to train employees remotely using VR simulations! Or, you could use AR glasses to get real-time support during machine maintenance.

For a small business, you don’t need to invest in any high-end gear right away. Start with a small project using a basic VR headset and user-friendly platform to create virtual training for employees, or even a virtual showroom for your products. The possibilities are endless!

6. 5G Technology

5G is not just about faster phones; it can speed up communication across your factory floor, enabling faster and more reliable data-driven decision making. 5G is much faster than 4G and it has very low latency (meaning barely any delay when data is sent). This means that your machines, sensors and computers can communicate with one another in almost real-time!

5G also boasts the benefit of better coverage and reliability. You don’t need to worry about dropped calls or lost connections, especially if your factory is in a remote area. This means communication with suppliers, team members, and even customers can be faster and more reliable. For example, sending urgent information about your supply chain or production updates can happen instantly.

To implement 5G, you’ll need a 5G-enabled network, which is simply a matter of reaching out to your internet provider to explore your options.

7. Blockchain

Blockchain may seem like a buzzword, but it can bring real value to your business by improving transparency and security in your supply chain. So how does it work?

You can think of blockchain like a digital notebook or ledger that everyone can see, but no one can erase or change. It’s decentralized, meaning no single person or company controls it. Instead, it’s shared across a network of computers. Whenever something important happens, like a sale or a shipment, it’s recorded in this digital notebook in a way that everyone in the company can see, ensuring all transactions are transparent, secure, and trustworthy.

When it comes to daily processes for a small business, a blockchain platform can come into play with a need like record-keeping. A blockchain platform can keep all your important records (like inventory, payments, shipments) in one secure and easy-to-access place.

Making the leap with new automated manufacturing technology

The thought of adopting one of these technologies may seem daunting, but it doesn’t have to be. You can start small, by introducing one or two tools that align with your immediate needs. Many of these technologies are scalable and can grow with your business.

Incorporating new technology is a smart investment in your company’s future. By embracing change, you’ll not only stay competitive but improve efficiency and reduce costs in the long run.

Remember: The future is now, and it’s probably more accessible than you think.